Producer USA
A trusted name in die casting machines since 1993.
Producer USA sells and services the complete line of Producer hot chamber die casting machines, automation equipment and auxiliary support equipment manufactured in Taiwan. The Producer Co. Ltd. Of Tainan, Taiwan has been in business since 1979 and has built over 4000 machines worldwide.
Producer employs the latest technology and years of experience to provide reliable and well engineered die casting machines and offers the die caster a complete turnkey solution by providing an integrated cell capable of making the most challenging castings automatically with minimal operator intervention.
Specifications
Models
Videos
Features
Specifications
The entire Producer product line consists of models from small, high-speed machines up to large machines sized to provide castings for all applications
Models
There are ten models available to provide the right choice for every need
Videos
FEATURES OF ANY NEW PRODUCER USA DIE CAST MACHINE
Hot Chamber Die Casting Machine
Automation Equipment
Features
All Producer machines have the same engineering and quality control and share our innovative approach to die casting machines
The control systems of all of our machines are designed to provide the highest level of reliability combined with the simplicity of a user-friendly touch screen interface to maximize production and minimize training requirements.
The hydraulic systems on our machines are perhaps the best feature we offer. A high energy efficient motor and pump are located to maximize the performance and minimize noise. Separate manifolding for the clamping system, the shot system and on larger machines, the core pull and hydraulic ejector provide efficient delivery of the fluid to enable smooth, trouble free operation.
All of our machines come equipped with a full complement of safety features including hydraulic and electric interlocks, guarding, and ratchet safety devices. Safety redundancy is provided in all of our circuit designs and critical backups are included. International safety standards including CE and ANSI as well as prevailing local codes are met or exceeded. Safety signs with pictorial symbols are affixed to all areas of the machine.
The heart of any die casting machine is the clamping system. Our machines have been desiged and built to provide years of trouble free service. We have selected materials, components and designs, which have been proved in some of the hardest environments possible.
Our shot end systems are ruggedly built to withstand the harsh environment of the furnace area. Exclusive dipped style steel goosenecks compliment our high performance hydraulics with optional Servo proportional injection available. Hydraulic nozzle break and piston accumulators are standard on all models.
Automation Equipment
Staying profitable
The design of our systems is seamlessly integrated with our controls to eliminate issues with compatibility for the devices utilized. All operation and setup controls are found on our user-friendly operator interface. Connections for individual devices are provided to allow fast and trouble free connection.
Vertical Rotation Extractors
Our vertical rotation extractors are available in two sizes to cover our entire line of machines sizes. They provide efficient removal of castings at high speed and accurate detection of castings.
Robotic Automation Package
We are now offering a robotic package for our mid-size to larger machine range in cooperation with ABB. The model IRB 2600 will be available for the P130 through DH-P600 models configured with casting removal integrated with die lubricant spray and air blow spray nozzles arranged to allow die lubrication of the fixed and moving dies during casting removal.
The robot will then be able to present the casting for verification, employ a quench when required and then place the casting into a trim press. All associated timing and configuration will be provided by the machine PLC and operator interface.
The connection between the robot and machine controls enabling full programming and set up will be provided to enable plug and play of the devices in the customer’s facility. All required safety and security for factory personnel will be incorporated into the package for set up and operation.
Mounting pedestal, safety interlocked fencing and connections will be provided and tailored to the specific machine model. Additional functions can be programmed into the robot at the customer’s request.
Conveyor Systems
The conveyor systems we offer range from simple devices for moving the casting away from the machine area to more complex systems that can cool the castings in preparation for trimming and systems that can be custom tailored to the die casters requirement.
SERVO Proportional Shot
The servo proportional shot system features a controller with proportional valve designed to insure low reject rates by enabling the operator to set shot velocity and stroke for first stage at a very precise low speed, second stage with extremely high velocity exceeding four meters per second and subsequent third stage in decelaration.
The third stage insures pressure and high precision reduced velocity simultaneously to prevent flash from occurring. All settings for the system are done on a dedicated screen on the operator interface. Pressure and velocity transducers are fitted on the shot end to provide data and are displayed on the interface.
The hydraulic manifold for the shot end of the machine contains the servo controller and proportional valve along with a dedicated filter to insure top performance of the hydraulic fluid necessary to support the servo system.
Shot Monitoring
The shot monitoring system consists of pressure and velocity transducers fitted on the shot cylinder of our various models. The transducers transmit data to the machine PLC and are displayed on a dedicated screen of the color operator interface.
The display shows velocity, displacement, inlet pressure and outlet pressure on a curve which provides valuable data on the performance of the machine shot system.
The system is displayed in real time and can be recorded and printed at the customer’s discretion. The system provides a valuable tool that measures all relevant parameters of the machine shot which can be used to diagnose abnormal situations and provide tools to correct them.
Electric Furnaces
The electric furnaces for Producer machines are designed with two removeable modular heaters providing the necessary heat to melt the molten metal efficiently and quickly. The furnace shell is well insulated and keeps the operating area cool while maintaining precise temperature.
The systems are furnished with a stand-alone control panel containing all furnace electrical controls and P.I.D. and S.C.R. controls as well as volt meters and manual controls.
When paired with the electric nozzle and gooseneck heating system, all controls are provided in the same panel simplifying setup and operation.
The electric furnaces give die casters the chance to operate their facilities with high energy efficiency and a clean operation with no gasses escaping, creating a safer and more environmentally friendly workplace.
In addition to being energy efficient and safe, the reduction in collateral heat and air quality issues also reduces the necessity of changing expensive shot end parts which last longer in the electric environment.